The Infrastructure

Manufacturing Unit at Sisona, Roorkee is designed and equipped to deliver standard quality drugs on time with flexibility of batch sizes. We have the knowhow and technical capability to manufacture more than 500 different stable formulations for human and animal use.

Hiral Labs Ltd. is spread over 5905 Sq. Mts. of land has double storied built up production area of 500 Sq. Mts. Administrative block and site guest house is adjacent to production building.

Manufacturing area is divided into three separate building blocks of General Non–Betalactum, Betalactum Cephalosporin and Betalactum Penicillin building blocks having ability to manufacture comprehensive dosage formulations as under.

• Plant is designed and constructed as per WHO GMP standard having dedicated areas for each operation. Non-Betalactum, Betalactum Cephalosporin and Betalactum Penicillin sections are housed in separate buildings.
• Linear material movement and separate man and material movement paths avoids contamination and mix ups. Whereas separate service floor with modern HVAC system for air with HEPA filters, temperature and humidity controls leads to stable products.
• In house bore well is source of water. In critical areas SS-316 loop line maintains quality of DM water and WFI.
• We have RMGs, FBDs, blenders, double rotary compression machines, semi-automatic capsule filling machine and Alu-Alu, Blister & strip packing machines for tablet and capsule sections.
• Liquid injection section we have fully automatic non-human touch plant with automatic washing, sterility tunnels & eight head automatic filling -sealing machines.
• External preparation & powder sections have Vacuum generating manufacturing vessel, water and oil phase vessels, lemi tube filling-sealing machine, automatic induction & capping machine and auger type powder filling machines.
• Jacketed manufacturing vessels, automatic four-head filling-sealing machine and sticker & gum labeling machines are installed in oral liquid section.

We believe that quality is soul of Pharmaceutical Formulation Company. Aim of quality system is to ensure that standard quality products are manufactured in quality environment using standard processes and materials. To achieve this goal comprehensive quality system is implemented where by each and every material, process, procedure and activity is standardized, validated & documented. Quality Assurance and Quality Control departments are heart of our quality system.

Our Quality Assurance Department is responsible for formulating and implementing quality system. It also investigates shortcoming of system and take preventive and corrective actions as may be required. Quality Control department analysis APIs, excipients, primary & secondary packing materials, semi-finished & finished formulations and water quality for integrity of the final product. We have in house Physico – Chemical, Instrumental & Microbiological testing labs equipped with state of the art instruments. To assure stability of the product stability studies are carried out on regular basis.